Reduces Water Content In Ceramic Body, Improves Strength And Reduces Shrinkage
Storage:
Store In A Cool, Dry Place Away From Direct Sunlight
Highlight:
Colorless Concrete Water Reducer Plasticizer
,
Concrete Water Reducer Plasticizer Powder
,
Soluble In Water Reducer
Product Description
Ceramic Body Water Reducer - Colorless Water-Soluble Additive
Ceramic water-reducing agent is a specialized additive designed to optimize ceramic production processes by improving mud properties and enhancing final product quality.
Primary Functions in Ceramic Production
Viscosity Reduction & Improved Fluidity: The core function is to reduce mud viscosity, enhancing fluidity for simplified production processes and creating smoother, more uniform ceramic surfaces.
Moisture Content Optimization: Effectively reduces moisture content in mud. Production experience indicates optimal moisture content range of 32.5-33.5%, providing multiple benefits:
Maintains stable mud performance during long-term storage and multiple uses
Prevents slurry precipitation and stratification
Maintains excellent fluidity to prevent drying shrinkage, deformation, and cracking
Reduces green billet damage rates and scrap rates
Improves production efficiency and reduces costs
Significantly reduces fuel consumption in spray powder processes
Ensures stable slurry performance (fineness, specific gravity, flow rate, viscosity, suspension) affecting powder quality and finished products
Lubrication & Grinding Enhancement: Provides lubricating and grinding effects on mud particles when combined with billet materials, water, and other additives in ball mills, resulting in:
Reduced ball milling time
Improved work efficiency
Lower energy consumption
Significant production cost reduction
Additional Performance Benefits
Enhanced Body Density & Strength: Improves ceramic body density and strength for more robust, durable products. Optimal green density for ceramic tiles is controlled between 2.2-2.4g/cm³.
Proper green density control is crucial for product quality. Too low density causes poor forming, cracking, and deformation. Too high density creates internal stress during sintering, leading to cracking.
Energy Consumption Reduction: Reduces manufacturing energy consumption and production costs. Stable slurry performance enables:
Approximately 15% improvement in spray powder energy efficiency
Stable particle size distribution
Consistent pressing and molding
Energy savings throughout drying, oxidation, and high-temperature firing processes
Improved Surface Quality & Gloss: Enhances surface quality and gloss for more aesthetically pleasing products. Benefits include:
Uniform surface color
Fine, complete patterns
Clear tile color and chroma
Excellent finished flatness
Uniform density distribution
High folding strength and good toughness
Enhanced Durability: Improves wear resistance and corrosion resistance, extending product service life through:
Uniform firing area distribution
Consistent heat transfer
Uniform sintering degree and porcelain quality across brick surfaces
